The rapidly expanding urban landscape of the UAE heavily depends on elevators as crucial components. They provide effortless vertical travel in skyscrapers, which makes them essential for running smart infrastructure networks. These elevator systems depend on flexible elevator cables for their reliable operation. Elevator cables are specifically designed by experts for establishing safe and efficient transmission without interruptions between the elevator car and the main control room. In this blog we will explore the design, features, uses of these elevator cables and understand how to select the right manufacturer for your project. So let’s get started…

What Is a Flexible Elevator Cable?

A flexible elevator cable is a purpose built cable used to connect the elevator car to the building’s controller and other systems. These cables are made to deliver a superior performance that standard cables cannot compete with. They have the capacity to withstand the rigors of daily operation of an elevator without breaking or bending. This makes them a trusted choice among engineers for power, control, and data transmission in modern elevators.

Design of Flexible Elevator Cable

Flexible elevator cables prioritize both mechanical flexibility and electrical performance. They contain a twisted pair of stranded plain annealed copper conductors and are reinforced with steel wire to support extended suspension.

They are highly preferred for use in elevators due to their slim profile and resistance to twisting during elevator operations.

Key Features of Flexible Elevator Cables:

Ultra Flexibility

The highly flexible design of these cables allows them to undergo repeated bending and movement without kinking or breaking. Flat cables, in particular, can handle millions of flex cycles and smaller bend radii than round cables.

Construction

These cables are constructed with stranded copper conductors, foam PE insulation, and ultra-flexible PVC or LSZH jackets. Some models include steel wires for added durability and support, especially in high-rise applications.

Flat vs. Round Design

Due to their flat design and reduced torque properties, flexible elevator cables resist twisting and corkscrewing and last longer despite multiple cycles.

Customization

Flexible elevator cables come in various specifications. They are available in two variations which include single and quad sections and their length can also be customized to fit different specifications.

Uses of Flexible Elevator Cables

Here are the uses of flexible elevator cables in the UAE:

1. CCTV and Security Systems

Flexible elevator cables are used to connect IP cameras inside elevator cabins for real-time surveillance. Specialized cables with steel wire reinforcement provide reliable connection for transmitting video feeds due to their ability to deliver consistent performance during elevator operations.

2. Power and Control Systems
   Flexible cables provide electrical connections for delivering power to elevator drive systems as well as powering cabin lighting and control panels.
3. Data and Network Connectivity
   These cables transmit high-speed data for intercoms, digital displays, Wi-Fi, and IoT devices within elevators.
4. Video Signal Transmission
   Flat elevator cables are ideal for transmitting video signals to digital signage or emergency communication screens, which are essential for communication in modern elevators.
5. High-Rise and Smart Building Integration
   Flexible elevator cables in the UAE’s skyscrapers and smart cities are absolutely essential for ensuring continuous operation of fiber optic links alongside automated systems and AI-driven elevator management.

How to Find the Right Manufacturer for Flexible Elevator Cables?

To find the right manufacturer for flexible elevator cables in the UAE, keep in mind the following:

Brand Reputation

Choose manufacturers with a good market reputation and positive customer testimonials since they reflect consistent quality and reliability.

Compliance with Standards

Before choosing a manufacturer, make sure that the cables they offer adhere to ISO/IEC and TIA/EIA standards as these standards are there to ensure high-speed data transmission.

Material and Durability

Prioritize cables with stranded copper conductors, flexible PVC/LSZH jackets, and steel or aramid reinforcements as these materials allow the cable to withstand millions of flex cycles and harsh UAE conditions.

Cable Type

Select the appropriate cable type as per installation requirements. For example – if the travel length is under 60 meters, use Cat6 or Cat6A; for high bandwidth data transmission choose Cat6A or Cat7 lift cable; and for smaller distance use fiber optic cable.

Voltage Rating and Current Capacity

Verify if the manufacturer offers power cables with voltage rating of 300V or higher with appropriate conductor sizes. For connection with IP cameras and IoT devices, choose cables with PoE compatibility.

Shielding and Protection

Go for manufacturers that supply cables with STP/SFTP shielding to resist EMI/RFI interference, and oil/UV-resistant jackets for elevators in high-temperature areas. These features enhance cable longevity and signal integrity.

Cost-Effectiveness

Talk to the manufacturer regarding price per meter, minimum order quantities, and expected lifespan of the cable (should be at least over 1 million flex cycles). Compare upfront costs with long-term durability and safety to ensure value for your investment.

Consider these factors while choosing the manufacturer to ensure that you receive high quality and durable flexible elevator cable.

Conclusion

Flexible elevator cables are the backbone of modern elevator systems. They provide reliable power, control, and data connectivity in the UAE’s demanding high-rise and smart building environments. By understanding their design, features, and uses-and knowing what to look for in a manufacturer – you can ensure safe, efficient, and future-ready elevator installations.

Ready to upgrade your elevator systems? Contact us at Alpha Power today for premium, customized flexible elevator cables engineered for the UAE’s most ambitious projects.